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Portfolio of Work |
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Precision Equipment Grouting, Foundation Repair
& Protection |
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TVA Project -
Alabama |
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TVA project in Alabama. Both Five Star DP Epoxy
Grout and Five Star Fluid 100 Cement Grout are
used.
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Georgia Pacific OSB Plant
Equipment Foundation
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Georgia Pacific contacted us to design a totally
non-shrink foundation to be poured in one
monolithic pour. |
Solution- Bulk Bags of Five Star Grout extended
50% with
#67 stone. |
Bulk Bags loaded in
concrete truck. |
Grout being poured into Pump Truck Hopper. |
Pump Truck Boom lowered
into place. |
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Grout pumped into place. |
Grout being wet cured for 3 days. |
Completed Foundation 1. |
Completed Foundation 2. |
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Calpine Auburndale - Central
Florida Natural Gas-Fired Power Plant
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Elevated Turbine Generator Foundation |
Elevated Turbine Generator Foundation |
Recessed Grout Pocket and leveling plate |
Pouring Five Star Fluid 100 grout |
View under the baseplate |
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Side view
of the foundation |
Proper
pre-grouting substrate |
Five Star
Fluid Grout 100 |
Headbox in
use |
Fluid
Grout 100 in Mortar Mixer |
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Fluid
Grout 100 under the baseplate |
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Crane Rail project at a coal
fired Power Plant in Central Florida |
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Coal Unloading Crane Rail |
Rail Formed and Ready to Grout |
Five Star HP Epoxy Grout
being poured thru a
Headbox and under the plate of the rail |
Mortar Mixer for Mixing Five Star
HP Epoxy
Grout |
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Anchor
bolts set using Unitex Propoxy 300 Fast! |
Head box
and Five Star HP Epoxy Grout moving under rail |
Five Star
HP Epoxy Grout completely filled the void |
Anchor
bolts set using Unitex Propoxy 300 Fast! |
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Jobsite Conditions in
West Florida. |
Steel Casing being set in
pre drilled 16FT holes into
the ground |
Transmission Pole prior to assembly |
Bottom support plate for 1st section of the
transmission tower |
Fist Section to Transmission Pole lowered into
casing |
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Transmission Pole being set and bolted into casing
and readied for Five Star High Strength Grout |
Ready Mix
Concrete Truck utilizes to mix grout on site |
Concrete
Pump Truck readied for grout |
3000 lb.
Bulk Bags of Five Star High Strength Grout readied
for loading into concrete truck |
Bulk Bags
placed over the concrete mixer |
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Grout being loaded |
Ready mix Truck moved over the pump hopper with
5 Bulk Bags (5 yards of Grout) mixed and ready |
Pump being charged with Grout |
continued grout loading |
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Concrete Repair, Rehabilitation & Protection |
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Savannah, GA / Five Star Products
Pile Encapsulation Project |
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Savannah,
GA - Five Star Products Pile Encapsulation Project. |
Tim
Fitzgerald measuring for a Five Star Products Pile
Jacket. |
Typical
Concrete Pile Deterioration. |
Staging
and Five Star Pile Jacket. |
Building
Strong Back Forms around the Pile Jacket. |
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Final
Bracing around Strong Back and Pile Jacket. |
Mixing the
Five Star Pile
Jacket Epoxy Grout. |
Pouring
the Pile Jacket Epoxy Grout. |
Interior
Shot of Finished Five Star Pile Jacket System. |
Exterior
Shot of Finished Five Star Pile Jacket System. |
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Jacksonville, Florida Seawall
Stabilization Project |
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The sandy soils in this residential area in
Jacksonville, FL were being washed away by leaks
in the seawall. |
Nexgen Construction Products suggested injecting
Polyurethane Chemical Grout behind the wall to
solidify the sandy soils. |
Cured foam exits behind the wall as it reacts
with water in the cracks. |
The Polyurethane Chemical Grout completely
chased the cracks in the seawall, evidenced here
by cured foam on the wall's exterior. |
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Chattahoochee Wastewater Treatment Plant. |
Numerous leaks were discovered in the concrete
walls. Nexgen recommended injection of
Polyurethane Chemical Grout |
Injection ports in place. |
Gangway at WWTP before repairs. Notice the
delaminated concrete. |
Gangway after repair using Polyurethane Chemical
Grout and aggregate to create a non-slip
surface. |
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Further
waterproofing was achieved using Sauereisen H2O
Pruf. |
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North Georgia Slab
Stabilization Project |
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Marshall
injects Polyurethane Chemical Grout rigid foam to
underseal and stabilize a warehouse floor. We don't
just tell a customer how to fix it, we show them!. |
A section
of the floor has been cut away to demonstrate to the
facility that the rigid foam is traveling completely
under the floor. |
Foam exits
cracks and drilled
holes as it expands. |
A large
mass of foam is curing under the test panel,
ensuring a solid, stabilized slab. |
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Target
Warehouse - 1.5 Million Square Feet |
Pumping HA
Cut through a whip hose |
Backer rod
as a temporary dam as material is pumped |
HA Cut
moving under the slab approximately 4 feet from port |
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Tampa Buccaneers - Stadium Joint Sealant Repair |
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Tampa
Buc’s Stadium is using Pecora 301NS Silicone Joint
Sealant. |
Cleaning
and preparing the joints for the Pecora 301. |
Cleaning
and preparing the joints for the Pecora 301. |
Pecora 301
Silicone Joint Sealant in place. |
Pecora 301
Silicone Joint Sealant in place. |
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Pecora 301
Silicone Joint Sealant in place. |
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Construction Adhesives &
Chemicals |
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Central Florida Theme Park
Condo |
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Stairwell. |
Transition between deck and Precast stairs. |
Route out
crack. |
Blow out
crack and solvent wipe. |
Repair
Crack using Unitex Proflex Epoxy. |
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Loose
handrail post. |
Drill
holes on 4 sides. |
Inject
Unitex’s Propoxy 100 into the holes. |
Propoxy
100 travels thru to completely fill void. |
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